Tag Archives: boost leak

A Few Simple Steps To Find What Was Causing Fault Code P006A On This Ford Ranger.

This Ford Ranger came into the garage with its EML (engine management light) on and in limp home mode for us to diagnose.

First we carried out a full diagnostic scan of its control modules to see what fault codes were stored.

The first code that we were interested in was P006A – Correlation between MAF (mass air flow) and MAP (manifold absolute pressure) sensors.

We checked the live data to see if the sensors were giving any readings and if they were did they seem right?

Both sensors were reading but the MAP sensors seemed a bit low compared to the MAF sensor.

Next we checked for any obvious splits or leaks in the intake and boost pipes between these sensors.

Once we were happy with the pipework we decided to carry out a smoke test on the intake system to check for leaks we could not see.

Disconnect the pipe to the inlet manifold and fit a blanking plug, then fit the smoke tester end to the pipe from the air box.

It soon became apparent there was a leak from the intercooler as we could see smoke coming from the fins at the front of the cooler.

Ford Ranger Air Leak?

After removing the top cover and looking between the intercooler and the radiator we could see the large split in the intercooler bellowing smoke out.

We needed to remove the front grill and slide the front bumper forward to access the bolts to remove the intercooler.

When the intercooler was removed we could see quite clearly that the cooler had split wide open.

We replaced the cooler, re-checked the live data and finally road tested the Ranger and it was back to full power.

Watch the video below to see how bad it was!

Aarons Autos car service garage.

Your friendly car garage in Derby

Give us a call at Aarons Autos for more info.

Volkswagen Scirocco with a leaky Inter-cooler.

This VW Scirocco came into us with an intermittent running fault, it would randomly put the engine management light on and go into limp mode.

Firstly we carried out a diagnostic code read to see if there were any stored codes and what they related to?

Several codes were stored relating to faults in different systems! Oxygen sensor, Boost pressure and EGR system.

We decided to carry out a smoke test on the intake system as all of these faults can be affected by an air or boost leak.

(A Smoke Tester fills a system with lightly pressurized smoke allowing the user to see any small leaks that may not be obvious to the naked eye.)

We found a leak from around the inter-cooler area but the car needed stripping further to be able to access this area, once the bumper had been removed we could see clearly that there was a split in the inter-cooler housing which was small enough to allow the car to still run reasonably well but bad enough to throw out several sensor readings.

Big Strip Down To Remove The Inter Cooler.
Split Inter Cooler.

After we replaced the inter-cooler and cleared all related fault codes we carried out a road test and checked live data, all sensors were reading as they should and the car drove perfectly without putting the engine management light on and no more limp mode.



Your friendly car garage in Derby

Give us a call at Aarons Autos for more info.